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China Professional Hardened Tooth Surface K Series Bevel Helical Gearbox with Motor Shaft Mounted Gearbox Geared Motor Manufacturer with Hot selling

Product Description

Hardened Tooth Surface K series Bevel Helical Gearbox with Motor Shaft Mounted Gearbox geared motor manufacturer

Product Details

1. K series helical bevel gearbox:

GK serial is helical bevel type gearboxes, output shafts of GK series geared motors are vertical to input shafts. Each unit consists of 2 stages helical gears and 1 stage bevel gears.

2.Technical data:

Gear unit reduction ratio

3.98 to 197.37

Multi-stage gear unit reduction ratio

94 to 32625

Output torque

125 to 5) (also in reduced backlash version)

Motor power range

0.12 to 200 (0.16 to 268)

3.Different types:

Type

GK39

GK49

GK59

GK69

GK79

GK89

GK99

GK109

GK129

Structure form

K KA KF KAF KAZ KAT KAB

Input power(KW)

0.18-3

0.18-3

0.18-5.5

0.18-5.5

0.37-11

0.75-22

1.1-30

3-45

7.5-90

Transmission ratio

5.36-106.38

5.81-131.87

5.81-131.87

7.14-144.79

7.24-192.18

7.19-197.37

8.95-176.05

8.74-1410.46

8.68-146.07

Allowable torque(N.m)

200

400

600

820

1550

2700

4300

8000

13000

4. First rate equipment

1>Our gear grinding workshop equipped with German Niles gear grinding machines.
2>Performance testing bench for large whole-set gear cases.
3>German P26 gear tester
4>Coordinate measuring machine

Our helical gearmotors of the series R are ideally suited for a multitude of applications. Thanks to our consistent modular system, the helical gearmotors of the series R offer you many combination options. The helical gearmotors of the series R come in either a foot or flange-mounted design making a range of assembly options possible. Especially when you are looking for a space-saving drive solution.

 

Characteristics Features

Low backlash gearmotor designed with flexible and modular concept.

Small size and large center distance transmission structure, with 10% higher torque transmission capacity and load shock resistance.

The FEA design of the casting housing, which improves the running stability by 30% and effectively reduces the noise of the whole machine.

The large-modulus gear design and enhanced bearing arrangement ensure higher reliability and longer service life.

Up to 95% modular design, faster production and logistics cycles.

Higher power density can save you mounting space and the overall structure is more compact.

High reliability and long design life can effectively reduce your use and maintenance costs.

 

Model TYPE

 

R / RF / RX

TYPE SIZE

 

19 /29 / 39 ….. 169 /179

TORQUE RANGE

[Nm]

 

RATIO RANGE

 

1.65 ~ 27001

POWER RANGE

KW

0.12 ~ 160

 

Mounting Arrangements Description

M1-horizontally mounted motor,unit base is at bottom.

M2-motor is vertically mounted downwards.

M3-horizontally mounted motor,unit base is top.

M4-motor is vertically mounted upwards.

M5-horizontally mounted motor,if placed on M1 position,left side 

of unit turns to bottom(view point:towards from motor side).

M6-horizontally mounted motor,if placed on M1 position,left side 

of unit turns to top(view point:towards from motor side)

 

 

Typical application

conveyor belt, Transportation of packaged products, vertical conveyor

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Application: Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: 90 Degree
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Stepless
Samples:
US$ 9/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

agricultural gearbox

Impact of Gear Ratios on Machinery Performance in Agricultural Gearboxes

The gear ratio in agricultural gearboxes plays a crucial role in determining the performance of machinery. It directly affects the relationship between the input and output speeds and torques. Here’s how gear ratios influence machinery performance:

  • Speed and Torque Conversion: Gear ratios allow for the conversion of speed and torque between the input and output shafts. Higher gear ratios can reduce output speed while increasing output torque, making it suitable for tasks requiring high power.
  • Power and Efficiency: Gear ratios affect the efficiency of power transmission. While reducing the speed through higher gear ratios can increase torque, it’s essential to strike a balance to maintain efficiency. Lower efficiency can lead to energy loss and increased heat generation.
  • Task Adaptability: Different agricultural tasks require varying levels of torque and speed. Gear ratios enable machinery to be adaptable to different tasks by providing the necessary torque for heavy-duty activities like plowing or tilling and higher speeds for tasks like transport.
  • Optimal Performance: Selecting the appropriate gear ratio ensures that machinery operates within its optimal performance range. It prevents overloading the engine or the gearbox, contributing to smoother operation and reduced wear and tear.
  • Productivity and Fuel Efficiency: Proper gear ratios can enhance the overall productivity of agricultural machinery. By optimizing torque and speed, tasks can be completed efficiently, reducing the time and fuel consumption required for operations.
  • Consideration of Terrain: Different terrains and field conditions require adjustments in gear ratios. Steep slopes or heavy soil may necessitate lower gear ratios for increased torque, while flat terrain could benefit from higher ratios for faster operation.
  • Impact on Components: Gear ratios can influence the load distribution on gearbox components. Higher gear ratios might subject components to increased forces and stresses, potentially affecting their lifespan.
  • Operator Comfort: Proper gear ratios contribute to operator comfort by providing the necessary power for smooth operation without straining the machinery. This can lead to reduced operator fatigue and improved safety.
  • Customization: Some modern agricultural equipment offers adjustable or variable gear ratios, allowing operators to fine-tune machinery performance based on specific tasks and conditions.

Choosing the right gear ratio for agricultural gearboxes involves considering factors such as the intended task, soil conditions, and equipment specifications. It’s essential to strike a balance between torque and speed to achieve optimal machinery performance and maximize productivity.

agricultural gearbox

Enhancing Efficiency and Productivity in Farming Operations with Agricultural Gearboxes

Agricultural gearboxes play a pivotal role in enhancing efficiency and productivity across various farming operations. Here’s how agricultural gearboxes contribute to improving farming practices:

  • Power Transmission: Agricultural gearboxes efficiently transmit power from the tractor’s engine to various implements, enabling them to perform tasks like plowing, planting, and harvesting with optimal power and torque.
  • Variable Speed Control: Gearboxes allow farmers to adjust the speed of attached implements, adapting to different soil types, crop conditions, and tasks. This flexibility ensures precision and optimal performance.
  • Task Specialization: With the use of different attachments and implements, one tractor equipped with a gearbox can perform a variety of tasks, reducing the need for multiple specialized machines.
  • Optimized Torque: Agricultural gearboxes provide the necessary torque to overcome resistance from tough soils, vegetation, and other challenging conditions, ensuring consistent and efficient operations.
  • Improved Crop Management: Gearboxes enable precise control over seeding depth, planting spacing, and fertilization, contributing to better crop management and higher yields.
  • Reduced Operator Fatigue: Efficient power transmission and controlled operations reduce the physical strain on operators, enabling them to work longer hours without excessive fatigue.
  • Conservation of Resources: By allowing accurate distribution of seeds, fertilizers, and other inputs, gearboxes help conserve resources and minimize waste.
  • Enhanced Harvesting: Gearboxes facilitate smooth operation of harvesting equipment, such as combines and forage harvesters, resulting in efficient gathering of crops without damage.
  • Time and Labor Savings: Agricultural gearboxes speed up tasks like plowing, tilling, and planting, enabling farmers to cover larger areas in less time, which is particularly crucial during planting and harvesting seasons.
  • Reliability and Durability: Well-designed gearboxes are built to withstand the rigors of farming environments, reducing downtime due to maintenance or equipment failure.

Incorporating agricultural gearboxes into farming equipment significantly contributes to streamlining operations, reducing manual effort, and optimizing the use of resources. As a result, farmers can achieve higher levels of efficiency, productivity, and overall farm profitability.

agricultural gearbox

Maintenance Requirements for Agricultural Gearboxes

Maintaining agricultural gearboxes is crucial to ensure the smooth and efficient operation of farming equipment. Proper maintenance helps extend the lifespan of gearboxes and prevents costly breakdowns. Here are the key maintenance requirements:

  • Regular Inspections: Conduct routine visual inspections to check for signs of wear, damage, leaks, or misalignment. Regularly inspect gear teeth, seals, and bearings for any issues.
  • Lubrication: Proper lubrication is essential to minimize friction and wear in gearboxes. Follow the manufacturer’s guidelines for the type of lubricant to use and the recommended intervals for lubrication.
  • Lubricant Checks: Monitor the gearbox’s lubricant levels and quality regularly. Replace or replenish lubricants as needed, and ensure that contaminants are kept out of the lubrication system.
  • Tightening Bolts and Fasteners: Check and tighten bolts, nuts, and fasteners to prevent loosening due to vibrations during operation. Loose components can lead to misalignment and premature wear.
  • Seal Inspection: Examine seals for leaks and proper sealing. Damaged or worn seals should be replaced promptly to prevent lubricant leakage and the ingress of contaminants.
  • Cleaning: Keep gearboxes clean by removing dirt, debris, and residue. Regular cleaning prevents abrasive particles from entering the gearbox and causing damage.
  • Alignment: Ensure that gearboxes are properly aligned with connected components, such as shafts and couplings. Misalignment can lead to increased wear and reduced efficiency.
  • Temperature Monitoring: Monitor the operating temperature of the gearbox. Abnormal temperature increases may indicate issues like overloading or insufficient lubrication.
  • Filter Replacement: If the gearbox has a filtration system, regularly replace or clean the filters to prevent contaminants from entering the gearbox.
  • Expert Inspection: Periodically have gearboxes inspected by qualified technicians. They can identify potential problems that may not be visible during routine inspections.

Adhering to these maintenance requirements ensures that agricultural gearboxes remain in optimal condition and contribute to the reliability and efficiency of farming equipment. Regular maintenance not only prevents unexpected downtime but also prolongs the service life of the gearboxes, ultimately benefiting the productivity of agricultural operations.

China Professional Hardened Tooth Surface K Series Bevel Helical Gearbox with Motor Shaft Mounted Gearbox Geared Motor Manufacturer   with Hot selling		China Professional Hardened Tooth Surface K Series Bevel Helical Gearbox with Motor Shaft Mounted Gearbox Geared Motor Manufacturer   with Hot selling
editor by CX 2024-02-16